Maximising Roof Space and Minimising Freight Costs with a Rail-Less PV System.
To power the sanctuary throughout its high season, it was important to cover the entire roof space with as many solar panels as possible, thereby maximising solar generation capacity. In addition, the Mawson Lodge presented a challenge to installer APEX Energy due to the age and engineering of the substructure—it was not ideal for the adherence of a traditional racking solar system.
This made it critical for the solar mounting solution to be strong yet lightweight to withstand potential wind uplift and minimise stress on the building structure. Any materials transported to the site needed to be compact, lightweight and reliable enough to stand the test of time, as future replacement or maintenance would carry a high cost.
The use of native timber and natural moss rock is harmonious with the rustic mountain rural and local architecture. Corten steel (sometimes known as weathered steel) also provides a rustic appearance to the building exterior. The office features a pre-painted Galvalume® Drexel Metals 24-gauge, low-gloss black PVDF standing seam roof supported by hand-peeled log trusses and was rollformed onsite using a New Tech Machinery roof panel machine.
PVKIT solar mounts
RibBracket attachments
Buildings powered
Installer APEX Energy utilized the S-5! PVKIT® – a rail-less solar mounting solution – along with the RibBracket™ attachment, providing a simple, secure method to direct attachment onto the ribs of the metal roof.
Providing a faster and easier installation than a traditional rail system, S-5! turns the roof into a canvas, allowing panels to be installed anywhere on the roof.
The compact and lightweight nature of the S-5! mounting solution reduced the load on the roof by 750 kilograms compared to traditional racking.
Project size
Renewable energy
More solar capacity
Sean LePoidevin,
| Project Manager, APEX Energy